Automatic Feeding Spot Weld Welding Equipment For Shock Absorber Bottom Cover
Product Introduction:
The shock absorber bottom cover automatic spot welding machine is an efficient automated welding equipment designed specifically for automotive suspension systems. Equipped with two sets of high-precision independent vibration disc feeding systems, which respectively achieve automatic directional sorting and precise feeding of the bottom cover and welding ring. By using a servo driven positioning mechanism to ensure the accuracy of workpiece assembly, an intermediate frequency inverter welding power supply is used in conjunction with a constant pressure control system for automatic welding, which can achieve a stable welding cycle of 720 pieces per hour and automatically unload, independently completing the entire finished product process.
Features:
1. Configure an electrical proportional valve to accurately adjust welding pressure.
2. Insulation protection, safe and reliable. The secondary side circuit adopts a pressurized cylinder seat and upper arm insulation method, which facilitates direct installation and welding work on the lower seat without worrying about short circuits. It is simple and practical.
3. Welding power supply, energy-saving and efficient. The main welding circuit adopts a fully water-cooled resistance welding transformer and rectifier, with strong output power.
4. The operation is controlled by a foot switch, which has high production efficiency, low labor intensity, and conforms to the operating habits of operators.
5. The equipment is equipped with air pressure and water pressure switches and alarms, which can effectively prevent water shortage or gas welding, thereby protecting the safety of equipment use.
Technical Parameters:
| Items Models | DN(B)-100 | DN(B)-160 | DN(B)-200 | DN(B)-250 |
| Rated power (KVA) | 100 | 160 | 200 | 250 |
| Power input(V) | 3φAC 380V | 3φAC 380V | 3φAC 380V | 3φAC 380V |
| Max. short circuit current (KA) | 30 | 35 | 40 | 45 |
| Duty cycle(%) | 50 | 50 | 50 | 50 |
| Max. force(N) | 6000 | 6000 | 10000 | 15000 |
| Electrode length( MM) | 450 | 450 | 450 | 500 |
| Working stroke( MM) | 80 | 80 | 80 | 80 |
| Cooling consumption(L/min) | 20 | 20 | 20 | 20 |
| Max. welding capacity(MM) | 3.0+3.0 | 4.0+4.0 | 5.0+5.0 | 6.0+6.0 |
General Structures:
Detailed Images:
Customized Fixtures and Moving Components: After the equipment is started, it automatically loads, welds, and unloads, achieving fully automated unmanned operation and greatly improving efficiency.
Double Vibration Disc Efficient Feeding System: The equipment is equipped with two sets of high-precision vibration discs that operate independently, specially designed for the structural characteristics of the shock absorber bottom cover and welding ring. The two systems work synchronously but do not interfere with each other, and the feeding speed can reach 12 pieces/minute, greatly improving production efficiency.
Human-computer Interaction Interface: Through touch screen or physical buttons, operators can intuitively adjust welding parameters, store and call hundreds of process formulas; The system displays dynamic curves in real-time and automatically records welding data to support quality traceability; Simultaneously integrating fault diagnosis, permission management, and IoT communication functions, significantly improving welding consistency.
Waterway Components: All waterway components undergo surface treatment to prevent rusting, and waterway drainage is independently discharged to the water tank. Based on the outflow situation, blockages in the waterway can be observed and eliminated.
Scene Images:
Application:
Related Products:
Horizontal Automatic Seam Welding Machine: is mainly designed for welding shock absorbers or piston cylinder tubes. It is an automatic welding equipment used for welding circular and annular welds, widely used for welding various metal materials with sealing requirements, including stainless steel, low-alloy steel, aluminum, iron, and other alloys. It mainly completes welding by rotating the electrode to drive the workpiece to rotate.
Projection Welding Machine For Shock Absorber: The shock absorber storage cylinder convex ring special machine is a specialized equipment developed for the forming process of automotive shock absorber storage cylinder convex rings. It adopts advanced hydraulic forming and precision control technology to achieve high-precision and high-efficiency processing of the storage cylinder convex ring parts. This device is designed specifically for the manufacturing of core components of automotive suspension systems, and can meet the requirements of convex ring forming for different specifications of oil storage cylinders.
Shock Absorber Welding Machine: Designed based on the workpiece with protrusions on the bracket and inner plate provided by the customer. The thickest plate thickness of the welding material is 4.5mm+2.5mm (with 5 welding protrusions on one side). This welding machine adopts pneumatic pressurization and vertical movement of the upper electrode. Each model has the characteristics of simple and compact structure, novel and beautiful appearance, stable performance, safe and reliable use, high efficiency and energy conservation.
FAQ:
1. When can you arrange shippment?
The shippment is 15 days after getting deopsit, but customized machines should be more than 25 days.
2.Do you inspect the finished products?
Yes, each step of production products will be came out inspection by QC department before shipping.
3.Are you factory?
Yes, we are factory, all machine is made by ourself and we can provide customize service according to your requirement.
4.How to buy your Spot Welder?
Please send us inquiry to our email, and we will give you a PI to send us payment.
5. How to contact you?
You can send a mail for us and call us.
6.How will you deliver my goods to me?
We always ship by air and sea in the mean time.
7.How about your transport packing? Is it possible to damage the machine during the transportation?
We have rich experience on international transportation. All the packing are extra thickness carton filling with protective PE foam and waterproof membrane. No damage happened during transportation until now.
8.What kind of payment do you accept?
T/T, Western Union, PayPal, .L/C, D/A, etc.
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